HYR hyrcnc Intelligent CNC Solutions

Case Study

EV Battery Housing Machining

EV battery housing CNC machining for sealing flatness and module mounting accuracy.

ev battery housing machiningbattery case cnc machining
EV Battery Housing Machining

Case Overview

Core project data for this machining case.

Industry Automotive EV
Application EV battery housing
Material Aluminum 6061 / 6082
Machine Model HYR VMC1165
Controller Fanuc / Siemens / Mitsubishi
Spindle Speed 12000 rpm
ATC Capacity 24-60 tools
Travel X/Y/Z Project based
Tolerance +/-0.03 mm
Surface Finish Ra 1.6
Cycle Time 49 min
Production Volume 600 pcs/month
Country Poland

Customer Background

Production context behind the case.

This project comes from a Automotive EV manufacturing requirement for EV battery housing. The buyer needed stable machining quality, repeatable inspection results and a machine configuration suitable for real production rather than a one-time sample.

Machine Selection

Why this machine configuration was selected.

HYR-CNC selected the machine plan around part size, material, tolerance, surface finish, tool capacity and expected production volume. The recommended setup focuses on rigidity, spindle stability, fixture access, tool change efficiency and inspection control.

Problem

Machining problem to solve

Large thin-wall structure Waterproof sealing surface Hundreds of mounting holes

Solution

HYR-CNC machining plan

Control sealing surface flatness Improve hole accuracy Reduce welding deformation

Machine Used

Recommended machine configuration

Machine: HYR VMC1165
Spindle: High-speed spindle for stable finishing
ATC: Automatic tool changer for multi-process machining
Controller: Fanuc / Siemens / Mitsubishi options
Coolant: High pressure coolant and chip evacuation

Process

Timeline from raw material to inspection.

01 Weldment Inspection
02 Stress Relief
03 Rough Milling
04 Semi-finishing
05 Sealing Surface Finishing
06 Flatness Inspection

Result

Before and after machining improvement.

ItemBeforeAfter
Flatness0.15 mm0.05 mm
Hole Position0.10 mm0.03 mm
Scrap Rate5.2%0.8%

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